Winder Options: Controls, Add-ons & Upgrades
Converting System's offers several options to expand and increase the productivity and safety of your current machines.
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NEW! Automatic Tailstock Activation Mechanism
Reduce on the job injuries and expensive machine damage by adding an Automatic Tailstock Activation Mechanism to your Dual Turret Winders. This retrofit is a convenience check for operators and works by automatically extending the tailstock after the turret has started to rotate. Bolts on as a retrofit to any winder with a “spring extend” tailstock, including all CSI Winders as well as our competitor’s machines, such as GEC 1001, 1005, 1007, 1008, 192 and others. |
NEW! Shaftless Winding Arrangement
We are pleased to introduce our new Shaft-less Winding Arrangement which eliminates the hassle of handling heavy air shafts for small roll diameter orders. This system transforms your "Phantom Axis" machine into a "shaftless" operation and greatly reduces operator workload. Designed for lightweight SWS or Bag-on-Roll applications with a maximum roll weight of 150-200lbs. Can be installed by your own personnel onto: CSI 3001D & 3001S Winders GEC 1001D & 1008D Winders (ask about others) |
Pneumatic Clutch Retrofit (Winders)
CSI’s Pneumatic Clutch Retrofit is made for GEC winders with manual clutching systems. This new system allows older winders to simulate the roll transfer cycle of more advanced winders where spindles start and stop automatically, making them safer to operate. Roll transfers can be introduced with spindles engaged in a “low torque” mode, allowing for much safer film transfers. The incoming spindles can actually be stopped by hand, eliminating the potential for wrapping up clothing, gloves, hair, etc. while making a film transfer onto the new spindle. This system can be retrofitted onto most mechanical clutch style winders. Converting Systems has provided world class systems retrofits for many different winding systems, including Gloucester models 123, 124, 135, 192, 1001, and Sano DTW and STW. |
Flying Plunge Cutover System Retrofit (Winders)
Developed specifically to help keep operators out of the machines, this retrofit is extremely useful in transferring larger lay-flats in a much safer manner. Operators apply a small amount of tape to the core and begin the cycle. The rest is completely automatic. Index --> Cutover --> Diameter Reset --> Wind Ask about our Bag-On-Roll transfer option used with the Flying Plunge Cutover System. |
Taper Tension Systems (Winders/Unwinders)
Upgrade your older winders with the same advantages as newer winders. CSI now offers a low-cost upgrade solution to end compromised roll quality due to the inability to lower winding tension as the roll builds. For many years, we have been designing and providing taper tension systems to customers throughout the industry and we’re confident our systems will work in your facility. This is available for customer installation on rewinds OR unwinds, these systems are very dependable. Available Versions: Version 1 - utilizes a non-contact ultrasonic sensor to measure the roll diameter Version 2 - utilizes a non-contact analog sensor for diameter feedback |
Package Options: 1) Touchscreen for data entry and collection 2) Load cell input display 3) English / Spanish operation |